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FA 88-1
Control

Successfully Integrate Additive Manufacturing into your Operations. Laser Beam
Technology, LBM, an essential training for Additive Manufacturing for the Aeronautical
Business on Aluminum and can be adapted to other materials.

OBJECTIVES

In line with NAMIC and WSG objectives, the Capability Transfer Programme aims at speeding up the transfer of global capabilities into Singapore through imparting the methodology for additively manufactured part, from selection, design, manufacturing, post-processing and qualifications. The application is wide and the grant is applicable to the Aerospace Industry. There are four stages to this programme:

 

  • Upon completion of the “Control” module, the trainees will be able to define a complete inspection plan for AM parts
  • The “Post-Processing” module will equip the trainees with the ability to define a complete and complex manufacturing range for integration of all post processing processes
  • “Qualification” module will prepare the trainees for competencies in building a machine and parts qualification plan for the aeronautical sector.
  • Expert Consultancy Support up to 20 days with NAMIC-WSG Grant

PRE-REQUISITES

Mechanical design bases, Mechanics bases, Manufacturing cycle experience.

Each module is independently conducted. Participants need not follow the sequence and will be able to choose the relevant modules to attend.

REQUIREMENTS:

  • Magics software preferred

WHO SHOULD ATTEND

Technical Director, industrial director, operations manager, mechanical designer, manufacturing engineer. People involved in incorporating additive manufacturing into their company’s production process

 

COURSE OUTLINE

FA 88-1: CONTROL – 4 days

  • 3D metrology and Tomography
  • Metallurgy structure, Powder and Mechanical Performances
  • Fracture Mechanics and Fatigue
  • Cleanliness
  • Practical Exercise
  • Discussions on your project (please send your project details to us before the training)

TRAINERS

This course will be conducted by Mr. Quentin Charron and Mr Alexian Juin

Mr. Quentin Charron
Mr. Quentin Charron
Following 2 years successfully developing metal binder jetting technology, he joined a new location of CETIM last year as Head of Additive Manufacturing activities.
He has been very active with SMEs in the heartland of the bar-turning world to set-up a new pilot line dedicated to this specific market. He has interest in SMEs success and appreciates high quality innovative work.

PROFILE

Experience:
3A – Advanced Additive Applications (2016 – 2017):

  • AM process engineer.
  • He studied Key process parameters for EBM (Electron Beam Machine).
  • He was in charge of new production.

CETIM (2017 – today):

  • Service and research engineer.

Education:
Master’s degree of industrial and mechanical engineering – Paris

TECHNICAL SKILL

 

Consulting

  • Guide industrials in their material development and their AM technology.

AM Industrialization

Design

  • 3D modeling (CATIA, SolidWorks)
  • Processing and preparation of .stl files (Magics)
  • Design optimization for AM
  • Topological optimization (Inspire)

AM Production

  • LBM machine (TruPrint 1000 / SLM 280) and electron beam (Arcam)
  • Metal Binder Jetting (Digital Metal) binder including sintering.
  • Experience on pure and filled polymer wire deposition machines
  • Topological optimization (Inspire)

Research and Developement

  • AM technologies

PRINCIPAUX PROJECTS

Strategic Diagnosis:
He developed a diagnosis tool to help SMEs in their journey to additive manufacturing.

Training:
Trainer of CETIM training course “Design approach for metal additive manufacturing.”

Trainer of “Discovery of additive manufacturing processes for polymer and metal applications” course.

Alexian Juin
Alexian is leading our LBM activities for industrials, offering service, technical support and training courses. He started additive manufacturing at school and since then he has been involved in many additive manufacturing projects.
Before joining CETIM, he had a first experience with THALES on EBM technology. Since last year, he has been very active to implement a new LBM machine in our workshop.
Alexian has many contacts with AM players and appreciates high quality innovative work.

TECHNICAL SKILL

 

Additive Manufacturing Process:

  • Product development from design to final control.
    AM production.
  • Make AM a success for industrials in their business: post-processing, performance control and all evidence required to convince AM finish product purchaser.

Training Expertise:

  • LBM process.
  • Post-Processing: surface finishing, 3D inspection

PROFILE

 

  • THAKES Additive Manufacturing 2016-2017
    AM product development for aeronautic TIER1.
  • Research activities on LBM for aluminum application
  • Implementation of design tools for additive manufacturing
  • Management of product industrialization.
  • LBM Parts production

CETIM (from 2017)
Studies, training courses and consulting activities for additive manufacturing.
Product developement from redesign to industrialization in additive manufacturing.

Education:
Master’s degree of industrial and mechanical engineering – Paris

    CETIM AM EXPERTS:

    We proudly present CETIM’s team of experts who designed and contributed to the training materials and program. They are:

    Mr Thierry Gautreau, Mr Deja Djeapragache, Mr Paul Calves, Mr Benoit Verquin, Ms Florence Doré, Mr Patrick Ebadi, Fabien Lefebvre and Henri Walaszek.

    Thierry Gautreau, Project Manager

    Profile: With 15 years of manufacturing advanced material in both production and innovation, Thierry’s skills are ideally suited to the integration of innovation technology into park machine, company organisation and business itself. Following 2 years successfully developing a new activity in Japan, he joined Cetim in 2012 as Head of innovation and modelling activities. He has been very active with SMEs to implement collaborative robotic solutions and Multiphysics simulation tools. Thiery has many contacts in the heartland of the bar-turning world to set-up a new pilot line dedicated to this specific market. He has interest in SMEs success and appreciates high quality innovative work.

     

    Deja Djeapragache, Head of AM Activities

    Profile: Djea has been working as International projects executive at CETIM in the Directorate for International Development. At CETIM he oversees European R&D activities. He has a Master Degree and a DESS (Diplôme d’Etude Supérieure Spécialisée) in Computer Integrated Manufacturing. He has gained more than twenty-five years’ experience in co-ordination and technical interventions in various R&D frameworks at National, European (FP, Leonardo, ERANET, INTERREG, Cleansky JU, FCH Ju) and International (Eurêka, IMS) levels. He is now responsible for global AM activities in CETIM.

     

    Paul Calves, Pilot Line Project Manager

    Profile: Paul had been very active for many years in metal powder process innovation. He was a pioneer with shock consolidation, a dynamic consolidation which is an experimental technic of consolidating powders using high pressure shock waves.

    He is a key experienced engineer in powder process and very efficient to develop and industrialize additive manufacturing process. Paul currently coordinates MBJ pilot line project at Region level with a strong focus on accelerated innovation and industrialisation of advanced mechanical solutions. With Paul, SMEs are supported in development of demonstrated technology towards first industrial prototypes. Begin of 2018, 9 industrials have joined on our Metal Binder Jetting pilot line.

     

    Benoit Verquin, Additive Manufacturing Chief Technologist

    Profile: Beniot is a mechanical Engineer with over 20 years of experience in the field of advanced manufacturing technology, focusing on powder material research and innovative processes. Over the last 14 years Benoit has been mainly focused on of Laser beam melting but has worked on many AM technologies. He has worked with most of the mechanical French companies in various industrial sectors which had tested this technology from research program to exploitation. Beniot helped the first French medical company to produce medical polymer device in serial, 12 year ago. More recently he helped the first French orthopaedic implant manufacturer to go on serial production on metallic implants.

    Driven by demand of French companies and SME’s, he has settled different pilot lines with Laser Beam technology and coordinated development activities in industrial conditions. He has recently taken over responsibility to buy and run a rising new technology, Metal Binder Jetting, cost efficient for extensive markets. Benoit Verquin has experience in managing multi partners research programs, including European as SASAM project, and French projects: Fadiperf, Orthopée, MI-3D.

    Benoit is very active in standard development in the field of Additive including the UNM920, CEN238 and ISO/TC261. Benoit is recognized as one of the French’s leading experts in the field of additive manufacturing with over 50 conferences in this field.

     

    Florence Doré, Powder Metallurgy Research Engineer

    Profile: Florence has focussed her activity in powder processes: compaction, sintering and past years in additive manufacturing. She has supported numerous industrial companies with a large range of materials: steels, carbides, ceramics and polymers. Driven by SME’s and innovative companies, Florence Doré had developed a technological platform dedicated to powders with compaction, sintering and characterisation equipment.

    She has been head of training program for many years. From working primarily on generic additive manufacturing sessions in the beginning, she has initiated specific programs on design, inspection and many other necessary capabilities in additive manufacturing implementation.

     

    Patrick Ebadi, SMEs Innovation Support

    Profile: Patrick has extensive experience working with SMEs. A Mechanical Engineer and Business graduate, he has made judgement in SMEs for more than 15 years. Implementing a new technology is a strategic decision coming from top management and organization throughout the organization. With his experience of consulting, he is now managing an AM commercialization project founded by and dedicated to the French Centre-Val-de-Loire region.

    Fabien Lefebvre, Principal Research Engineer (Fatigue)

    Profile: Fabien is the research and development Manager at CETIM, specifically in the department of Fatigue of Mechanical Components. He has developed different methods to measure and manage residual stresses in industrials applications. Fabien Lefebvre is recognised as one of the leading experts in the field of residual stresses and is very active in this field; he is co-chairman of Fatigue commission in SF2M association, Chairman of French Group of Residual Stress Analyses (GFAC) and Chairman of international conference of Fatigue Design having previously completed his PhD in the Micromechanical assessment of fatigue in airframe fusion welds.

     

    Henri Walaszek, NDT Principal Research Engineer

    Profile: Henri Walaszek is currently Referent NDT Expert of CETIM. After having graduated in Physics and Ultrasonics, Henri Walaszek worked in a research and development department developing “intelligent magnetic pigs” for internal monitoring of oil and gas pipes. Later he joined a company for nondestructive evaluation (NDE) equipment and was responsible for the ultrasonic testing application laboratory. Henri Walaszek joined CETIM in 1989 where he is now in charge of the development of the NDE expertise through conventional and innovative techniques on metallic and composite components. With the CETIM team, Henri Walaszek has developed measurement methods in various fields but mainly in electromagnetism and ultrasonics. Part of his research work is applied to materials characterization (e.g. ultrasonic and electromagnetic stress measurement. Henri Walaszek is member of CSP (permanent scientific committee) of COFREND, the organisation composed of French companies dealing with NDE. Henri Walaszek was the coordinator of the MAGNUS Carnot-Fraunhofer project which developed a new methodology to measure the mechanical parameters of steel sheets during milling, and on heat treated parts.

    Registration Form

    To register for the course, please complete this form and email to training@matcor.asia

    Course Name:         FA 88-1 Control – 4 days

    Course Date:           17th – 20th Sep 2019

    Closing Date:          8 Aug 2019

    Venue:                    3 Seletar Aerospace Link Singapore 797550

    Time:                       8.30 am to 5.30 pm each day

    Course Fee:             SGD 3,200 per person (without WSG grant, exclude GST)

    SGD 1,800 per person (with WSG grant, exclude GST)

    Group Discount: 10% discount for minimum 3 participants from the same company


    • Contact Details

    Payment Details:
    Registration form and course fees are to reach MATCOR before the closing date.
    Registration will only be confirmed upon full payment.
    All cheques should be made payable to “MATCOR Technology & Services Pte Ltd”.
    Overseas participants are to pay in Singapore Dollar bank draft ONLY. If payment is by TELEGRAPHIC TRANSFER, please add S$70.00 for administrative and bank charges
    For further information, please contact Ms. Irene Lim or Ms. Lynn Tan at +6567788285 or email us at training@matcor.asia


    Cancellation & Refund:

    • Any cancellation made after closing date –no refund, but delegate substitution is allowed.

    • Any cancellation made before closing date –full refund.

    • MATCOR reserves the right to cancel or reschedule the course, only if deemed necessary.